34CrNiMo7-6 / 18CrNiMo7-6 Gear Blank Forging Wind Power Generation Gear 5000MM
Product Desciption:
Gear ring of wind power generation equipment includes internal tooth and external tooth,tooth after nitriding and quenching treatment to reach better hardness and smooth finish.
Forging process flow quality control: Raw material steel ingot into warehouse(test the chemical content) → Cutting→ Heating(Furnace temperture test) → Heat treatment after forging(Furnace temperture test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal diamention, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment
Specification:
| Materail elements | C | Si | Mn | P | S | Cr | Ni | Mo | Others |
| 20CrMnMo | 0.17-0.23 | 0.17-0.37 | 0.90-1.20 | 0.035 | 0.035 | 1.10-1.40 | 0.30 | 0.20-0.30 | 0.17-0.23 |
| 34CrNiMo6 | 0.30-0.38 | ≤0.040 | 0.50-0.80 | ≤0.035 | ≤0.035 | 1.30-1.70 | 1.30-1.70 | 0.15-0.30 | |
| 18CrNiMo7-6 | 0.15-0.21 | 0.17-0.35 | 0.50-0.90 | ≤0.025 | ≤0.025 | 1.50-1.80 | 1.40-1.70 | 0.25-0.35 | |
| 4340 | 0.38-0.43 | 0.15-0.35 | 0.60-0.80 | ≤0.035 | ≤0.040 | 0.70-0.90 | 1.65-2.00 | 0.20-0.30 | - |
| Mechanical properties | Dia.(mm) | TS/Rm(Mpa) | YS/Rp0.2(Mpa) | EL/A5(%) | RA/Z(%) | Type Of notch | Impact energy | HBW |
| 20CrMnMo | Ø15 | ≥1180 | ≥885 | ≥10 | ≥45 | V | ≥55 | ≤217HBS |
| 34CrNiMo6 | Ø15 | 750-900 | 450-600 | ≥13 | ≥55 | V | -40℃≥20 | ≤269HBS |
| 18CrNiMo7-6 | Ø15 | ≥980 | ≥785 | ≥9 | ≥40 | V | ≥47 | ≤269HBS |
| 4340 | Ø15 | ≥980 | ≥835 | ≥12 | ≥55 | V | ≥78 | ≤179HBS |
Quick Detail:
| MAX weight | 30T |
| MOQ | 1PC |
| Delivery time | 30-50 days |
| Package | Plywood case,wooden pallet,steel frame |
| Delivery terms | FOB;CIF;CFR；DDU； |
| Payment terms | T/T,LC |
| Type of shipping | By ocean,air |
Process procedure:
Forging process flow quality control: Raw material steel ingot into warehouse(test the chemical content) → Cutting→ Heating(Furnace temperture test) → Heat treatment after forging(Furnace temperture test) Discharge the furnace(blank inspection)→ Machining→ Inspection(UT,MT,Visal diamention, hardness)→ QT→ Inspection(UT, mechanical properties, hardness, grain size)→ Finish machining→ Inspection (dimension)→ Packing and Marking(steel stamp, mark)→ Storage Shipment
Products reference:
| Materials | 4340,20CrMnMo,34CrNiMo7-6,18CrNiMo7-6 |
| Forging equipment | 5000MM numerical ring rolling machine |
| Application | Wind power generation equipment,inside and outside gear ring coordinate to drive main machine |
| Melting process | EF+LF+VD |
| Production process | Forging+heat treatment+rough machining+QT+hobbing+gear grinding+finish machining |
| Forging ratio | ≥3.5 |
| Applicalbe standard | ASTM,ASME,DIN,JIS,ISO,BS,API,EN |
| Executive standard | JB/GB/EN/DIN/JIS/ASME/ASTM/ISO |
| Certification authorities | ISO9001:2008,TÜV(BV),(LR),ABS,RINA,(GL),(KR),(DNV),(NK),PED. |
| Delivery terms | Rough machining(N+T);finish machining(Q+T),nitriding quenching |
| Test machine | Spectrograph,UT device,tensile and compact test machine,metalloscope,outside micrometer,bore dial indicator,trilinear coordinatre measuring machine,hardness test machine |
| Service | Our service included the forging, process, heat treatment, finish machining, package, local logistics, customers clearance and maritime transport. We took the customer’s requirements as the principal thing, and pay attention on the products quality. |
Competitive Advantage
High-precision dimensional tolerance;Excellent mechanical properties;Produce different dimension based on customer’s requirements;Advanced manufacture equipments and inspection devices;Excellent technical personality;Control the production procedure strictly;Pay attention on the package protection;
Quality full service.
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